Production

Processing cycle, at the service of "great works".

PRODUCTION

Over the years, a series of important investments aimed at strengthening its production line, have led In.Co.S to the creation of medium and large metal carpentry with increasing complexity.

The company’s strengths are:

  • the certification of conformity of factory production according to EN 1090-1 Methods 3a-3b in execution classes up to EXC3 for the CE marking of structural components for steel structures.
  • certification of welding and thermal break systems of steel / stainless steel structures according to UNI EN 1090-2 for execution classes up to EXC3;
  • the staff employed in the work, constantly trained and updated;
  • the use of the best techniques, certified materials and technologically advanced machinery;

To ensure complete customer satisfaction, IN.CO.S. it also possesses the certification of the company quality management system EN ISO 9001 for the design, manufacture and installation of metal carpentry, for all the operations necessary for the realization are verified such as:

  • the materials (carbon / stainless steel, aluminum alloys, special steels, etc.)
  • the mutual compatibility of different materials (eg steel and aluminum, etc);
  • the optimal dimensions of the components;
  • component processing (bending, turning, welding, thermal / laser cutting);
  • the correct assembly sequence;
  • the appropriate surface protective treatments (galvanizing, painting, etc);
  • the methods of handling and transport;
  • indications for correct maintenance.

All the works are made by our certified staff to obtain a perfect realization.

EQUIPMENT

  • N. 01 AUTOMATIC HD PLASMA & OXIGEN CUTTING CNC PLANT
    • “THERMAL DINAMICS” generator up to 400 A;
    • Max cutting thickness on Fe 150 mm ( 5.9 in);
    • Max cutting thickness on stainless steel 50 mm (2 in);
    • Max cutting thickness on Al 30 mm (1,2 in);
    • Working range 2000×6000 mm (6.6×19.7 ft);
  • N. 01 “ERMAKSAN” SYNCHRONIZED BENDING PRESS
    • Max bending length 4100 mm (13.5 ft);
    • CNC control on 6 axes;
    • Maximum capacity 320 tons (640k lb);
  • N. 01 “BAIKAL” SYNCHRONIZED BENDING PRESS
    • Max bending length 3100 mm (10.2 ft);
    • CNC control on 4 axes;
    • Maximum capacity 90 tons (180k lb)
  • N. 01 BAIKAL SHEAR
    • Cutting length 3000 mm (9.8 ft);
    • Max cutting thickness on Fe 8 mm (0.31 in);
  • N. 01 “IMET K600” AUTOMATIC SAW FOR CUTTING FOR BEAMS / SOLID
    • Cutting capacity on rectangle 610 x 440 mm (24.0 x 17.3 in);
    • Cutting capacity on round Ø 510 mm (20 in)
    • Infeed and outfeed roller conveyor for the management of 12Mt (39.4 ft) rods;
  • N. 01 “WHITE CNC 370” AUTOMATIC SAW
    • Cutting capacity on rectangle 370 mm (14.6 in);
    • Automatic bar feed;
  • N. 01 “MEP SHARK 260” HAND SAW
    • 260 mm (10.2 in) rectangle cutting capacity;
  • N. 01 “MEP SHARK 350” SEMI-AUTOMATIC DISC SAW
    • Round cutting capacity 350 mm (13.8 in);
  • N. 01 “OMCCA” 4-ROLL CALENDER 2000 x 10 mm (78.7×0,4 in)
  • N. 02 “VOLUMEC” ARM THREADING MACHINES
  • N. 01 “OMCA” BEVELING MACHINE
  • N. 03 TABLE POSITIONERS WITH VARIOUS RATES
  • N. 08 SYNERGIC MIG / MAG WIRE WELDERS and MMA Electrode
  • N. 04 DC / AC TIC WELDERS
  • N. 02 BRIDGE WAGONS OF 10 Ton. (20k lb)
  • N. 03 JIB CRANE 500 kg (1000 lb)
  • N. 02 COLUMN DRILLS
  • N. 01 RADIAL DRILL
  • N. 01 BENCH MILL WITH TABLE OF 400X1300 mm (15.7×51.18 in)
  • N. 03 MAGNETIC DRILLS
  • N.02 “STILL” MULETS FROM 15 to 30 quintals (3000-6000 lb)
  • N. 02 FORD TRANSIT Flatbed

THERMAL CUTTING

In.Co.S. possesses the certification of automated thermal cutting for the purpose of periodic verification of the thermal cutting process of steel / stainless steel structures according to EN 1090-2 for execution classes up to EXC3.

We are specialized in sheet metal processing through automatic HD plasma cutting equipment. CNC systems, up to 400A, with cutting capacity for both thin and thick sheets. The systems allow you to manage sheets with sizes of 2000 × 6000 mm (6.6×19.7 ft) and allow cuts up to a thickness of 50 mm ( 2 in), the numerical control for high definition allows the execution of profiles with particularly precise tolerances.

MECHANICAL CUTTING

The great experience gained in the metal carpentry sector allows us to manage production with the maximum flexibility suitable for the most diverse design needs.

The use of specific and innovative machinery determines the perfect execution of the mechanical cuts and the subsequent assembly of the artifacts.

MECHANICAL CUTTING

The great experience gained in the metal carpentry sector allows us to manage production with the maximum flexibility suitable for the most diverse design needs.

The use of specific and innovative machinery determines the perfect execution of the mechanical cuts and the subsequent assembly of the artifacts.

METAL BENDING

We are specialized in metal sheet bending, even of great thickness, through two synchronized bending presses: the first of 90 tons (180k lb) with 4 axes can work sheets up to 3100mm (10.2 ft) wide; the second 320 ton (640k lb) with 6 axes can reach a width of 4100mm (13.5 ft).

The CNC numerical control allows the execution of bending angles with particularly precise tolerances.

We carry out series and project productions based on the customer’s design, even with complex shapes, of finished and semi-finished products, such as: containers, tanks, hoppers, formwork for construction, Omega, L, Z, C, corrugated sheets, boxes, shelves, furnishing accessories, etc.

CALENDERING (BENDING)

The bending (or calendering) of pipes, tubulars and metal profiles and sheets are activities that traditionally In.Co.S. it carries out directly or with the help of leading specialized companies.

The calender is a machine tool consisting of three or four rotating cylinders in hardened steel, between which the material to be processed is passed, usually in sheets. Calendering is a cold plastic processing and is used a lot in the metal processing industry to produce circular items, cones, elliptical cylinders, shapes with rounded edges, tanks and reservoirs. In its general form, the calender consists of a base that supports the rollers with parallel axes arranged in such a way that the sheet of the metal sheet is clamped and forced through between them, following a circular trajectory, the radius of which is adjusted by means of the height of the driving belch.

With special calenders it is possible to add shapes, at the end of the rollers, to obtain the circular profiling of profiles with both circular and rectangular sections.

To date, 4-roller calenders are designed to develop a series of advantages both in technical terms and from the practical point of view of the operator, as the sheet can be clamped between the two central rollers avoiding the risk of any slipping of the sheet. . Another undoubted advantage of using the 4 rollers is the possibility of bending the initial part as well, avoiding the classic problem of having the two straight head and tail edges found in the classic 3-roller configuration. A 4-roller calender therefore proves to be an effective, precise and suitable machine also to be managed by a numerical control.

La calandra è una macchina utensile costituita da tre o quattro cilindri rotanti in acciaio temprato, fra i quali viene fatto passare il materiale da lavorare, normalmente in fogli. La calandratura è una lavorazione plastica a freddo ed è utilizzata molto nell’industria delle lavorazioni metalliche per produrre manufatti circolari, coni, cilindri ellittici, forme con spigoli arrotondate, cisterne e serbatoi. Nella sua forma generale la calandra è costituita da un basamento che regge i rulli ad assi paralleli disposti in modo tale il foglio della lamiera viene pinzato e forzato attraverso tra di essi, seguendo una traiettoria circolare, il cui raggio viene regolato tramite l’altezza del rutto trainante.

Con apposite calandre è possibile aggiungere delle sagome, in coda ai rulli, per ottenere la profilatura circolare di profili a sezione sia circolare che rettangolare.

Ad oggi le calandre a 4 rulli sono progettate per sviluppare una serie di vantaggi sia in termini tecnici che dal punto di vista di pratico dell’operatore, in quanto la lamiera può essere pinzata tra i due rulli centrali evitando il rischio di alcun scivolamento della lamiera. Altro indubbio vantaggio dell’utilizzo dei 4 rulli è la possibilità di curvare anche la parte iniziale, evitando il classico problema d’avere i due lembi di testa e coda diritti che si riscontra nella classica configurazione a 3 rulli. Una calandra a 4 rulli, pertanto si dimostra una macchina efficace, precisa e idonea anche per essere gestita da un controllo numerico.

WELDINGS

IN.CO.S. holds the certification of the ISO 3834-2 welding quality management system for the design and construction of metal carpentry, performed both in the workshop and on site.

In addition, the certificates of approval of the welding procedures (WPQR) for construction steels valid for the CE marking of steel structures EN 1090-1.

The certificates of approval of the American welding procedures AWS D1.1 (Structural Welding Code-Steel) for steels and stainless steels.

Inoltre i certificati di approvazione delle procedure di saldatura (WPQR) per gli acciai/Inox da costruzione validi per la Marcatura CE delle strutture in acciaio EN 1090-1.

I certificati di approvazione delle procedure di saldatura americane AWS D1.1 (Structural Welding Code-Steel) per gli acciai e gli acciai Inox .

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